Red clay solid bricks. We have a range of fire backs available to suit your fireplace, from small to huge traditional cast iron fire backs perfect for inglenooks to firebrick backs suitable for solid fuel and gas fires.We also have a small selection of ceramic fibre backs only suitable for gas fires which provide increased efficiency by reflecting more heat into the room and less up the flue. Unlike my own chimney which serves two open fireplaces and has bends in it, my parent’s existing chimneys go straight up through the house, making it easy to install a chimney liner. It acts like a kerbing. Open wood burning and coal fires require a class 1 flue liner with a minimum diameter of 200mm. Angle the chisel's blade toward the body of the damaged brick and strike the chisel's handle with the hammer, wedging the blade between the fire brick and the cement blocks that make up the fireplace's body. Good luck with your build. However, because of the potential risks from fire and toxic fumes, even if you’re only installing a stove in an existing fireplace or lining a flue, the work will need to comply with Building Regulations (Part J deals with combustion appliances). Really enjoyed reading. Question by Guest_95189602: Do I need to repair the crack in my fireplace (rear wall: behind the grate) that I just discovered? More involved fireplace makeovers might incorporate a … Rehabbing your fireplace doesn't have to mean a major construction project, though. Do not cement bed or grout – it must have some movement to allow for heating and cooling expansion / contraction. When your fireplace sits there neglected and unloved, the time is ripe for a makeover. Firebrick, or refractory brick, is a ceramic material “brick” that is used to line the walls of an outdoor fireplace.  Basically, the split is half the thickness of the full brick.  The brick is very smooth to the touch and somewhat light weight even though they are solid bricks.  They are machined very precise so they won’t vary very much on size.  Most of the time they resemble a piece of sandstone, in that they wear down easily if rubbed on a hard surface like a cinder block. Low maintenance, durable clay brick walling saves time and effort across its long lifespan - and always looks great! If we did, we'd loose some space on the inside and so we decided not to do that. If you need to cut them use a circular saw with diamond blade. Build the outer skin of the sides of the braai/fireplace with a standard mortar mix (1 bag cement : 3 Barrows Sand) with brickforce and cavity ties. Air Vent Wood Burning Stoves. Facebricks are fired to around 1000 – 1250’C to stabilise their structure, and they have a high thermal mass which helps them insulate for heat.  For instance, I can buy them here in Tucson, Arizona, for approximately $1.60 each, split or full.  A customer once called me and said that they couldn’t find them for under $4.00 each.  He was in the densely populated New England area so I got his zip code and did a few internet searches. Source New Bricks. My Brick Fireplace Before Paint: When I first moved in to my 1980’s ranch home, I knew one of the first DIY projects I would tackle was a brick fireplace transformation. Fireplace. The tiles being 20mm thick can cause heat expansion when exposed to an open flame. Substitute for firebricks can be the old red clay brick solids, or else called as the reds. Replace fire brick and use the refractory cement to stick in place, just butter up the back side of the brick and stick in place. My own chimney does’t go straight up and so I may have more issues if I were to install a wood burning stove in my existing fireplace In my experience if you see a picture like anything below then in 98% plus of cases there is a … What brick do I use to build a fire wall. The structure was made out of fire resistant blocks and the outside was later on veneered with natural stone. If you are looking to build something specific to your building area, text me at 520-269-9740 and let me know your available build area. Cnr Dick Kemp & Herman Roads, Meadowdale, Edenvale, Gauteng The adhesion method I gravitate toward is high heat construction adhesive such as Fuze It by Liquid Nails.  It hasn’t failed me for years and I’ve built many structures using it.  This method is mainly for a firebrick install that does not have mortar gaps between them. For the sides or a raised bed, you can use an air-set refractory cement (as oppose to a fire-set refractory cement), and minimize the joint space between the bricks – use “buttered joints” i.e. How many customers have I spoken to asking what type of firebrick to purchase?  Countless is the answer.  How many customers have I spoken to asking where to buy the brick?  Countless in the answer again.  How many customers have I spoken to asking what to use to adhere them on heir structures?  You guessed it…countless is the answer. I really see the need for the fire brick on the sides and back. All solid fuel open fireplaces need an air vent and the size of the air vent should be 50% of the throat opening to the chimney. Firebricks (or refractory bricks) are totally over-specification in a domestic fireplace or braai. Cleaning out the wood stove and checking for broken fire bricks can extend the life of the appliance. We undertake research into the safe and sustainable production of clay bricks and pavers, and prepare and distribute property owner guides and builders technical manuals to educate South Africans on best practice in masonry construction techniques. Soon the leaves will be turning and you’ll be looking forward to spending the evening in beside a roaring fire drinking a mug of hot cider. Postnet Suite 22, Private Bag X4, Atlasville 1465. Call Us and Book a Sweep. Your email address will not be published. In the case of a wood burning stoves and room heaters, if the appliance is under 5 kw normally you won’t need an air vent. You don’t. How do I calculate load rate for SANS 1575? ›. Fire bricks absorb heat, providing a buffer between the fire and the firebox, maintaining a high temperature and preventing damage to the wall behind a fireplace. Autumn is right around the corner. Then, start laying the bricks on top of the firebox, leaving an opening, equivalent to the size of the flue liners to create a ‘throat’ of the fireplace. I hope this helps answer some of the firebrick questions.  Visit us at www.backyardflare.com for more information on firebrick and the uses on our fireplaces.  Thanks for reading. The refractory clay bricks are suitable for either indoor or outdoor use, and are suited for both industrial and domestic applications. We inspire sustainable, contemporary brick architecture and building design in all areas of the built environment: commercial, residential and landscape. Install the fire brick panel that goes on the back of the fireplace box. During construction, the contractor asked us if we wanted the inside of the fireplace lined with bricks. Use a bendable board and wooden planks to create the frame of the fireplace’s arch. Fire brick mortar and/or fire bricks can become damaged after years of use which can cause a fire brick to fall out or crack. While a fireplace is a source of beauty and warmth in the cold weather, the heat generated from a fire will take its toll on the fireplace over time. Hold the cold chisel's blade in the broken corner's void. The fireplace interior where the fire occurs is called the firebox. You will also need Building Dept.approval. Any clay face brick or semi-face (fired) brick can be used for a braai. Facebricks are fired to around 1000 – 1250’C to stabilise their structure, and they have a high thermal mass which helps them insulate for heat. The heat in the fireplace would need to be higher than this to have any effect on the brick. Hot air blows all around the second wall and out into duct work which is far above the furnace. Remember, any combustible flooring or framing members must be kept at a distance from the fire. See more ideas about brick fireplace, fireplace, fireplace makeover. Thanks, Are there kits available for DIY outdoor fireplace by my own dimensions? Fantastic Website. The base is normally the area that gets the most heat as the fire is resting on this. Grouting these prevents the pavers behind from falling out / working loose. When ur done you can give it a wash coat of the cement, spread on thin layer by hand paint brush dipped in water and brush it to smooth it out don't make it too wet it will shrink and start to crack. We recently had an outdoor fireplace built. Your geographical area will dictate the price for these little bricks. When you crumple newspaper under a grate and crisscross kindling and dry branches on the grate, you have an easy fire built with good air feed. Thanks Mike, Hi Mike, I always recommend firebrick but ultimately it’s up to you. We design outdoor fireplaces, outdoor kitchens, and pizza ovens and provide the construction plans needed by DIY savvy homeowners to build their own backyard structures. For this we advise you don’t use brick slips for an open fire, but instead use full bricks for this or any open flame fire application. Pry the damaged firebrick out of the fireplace, using the chisel for leverage. May 27, 2020 - Explore Lori Blanton's board "brick fireplace", followed by 123 people on Pinterest. We inspire sustainable, contemporary brick architecture and building design in all areas of the built environment: commercial, residential and landscape. Clay brick homes and social infrastructure are not just beautiful, they are a solid investment. Cutting grooves into brickwork for electrical or plumbing pipes. A cold chimney allows outside air to force smoke back into the room. Due to its high thermal mass, clay brick stays warm in winter, and cool in summer, reducing your carbon footprint & energy costs. Another great feature is that the heat is released more evenly and slower meaning that you are less likely to flash burn breads, pastries, pizza bases etc. Firebrick, or refractory brick, is a ceramic material “brick” that is used to line the walls of an outdoor fireplace.  The main job of the firebrick is to insulate the fireplace from the heat produced and to give you a nice-looking firebox. It is made up of firebricks and mortar, which are designed to withstand high heat. In ovens these alternative red clay bricks will heat up, retain heat, conduct heat, cool down, cook, re-fire like real fire bricks. Simply put: the orange and red undertones drove me effing crazy! Required fields are marked *. A brick fireplace is one of those cozy home features many folks covet. Firebrick is fairly simple to explain. Set up scaffolding or use a sturdy ladder to reach the top of the fireplace. Build the inner skin with a well burnt clay face brick (FBX) using a weaker mix (1 bag : 6 Barrows Sand) – this allows more joint movement and reduces cracking from heating.  There is no secret to it but there still seems to be a lot of questions about it. A fireplace must be properly engineered. Example 1.  It is a necessary material in your fireplace and it is both functional and great looking. Answered by LCD: ell, that all depends - how much do you care if your house burns down, and are you stocked up on marshmallows (stored outside away from the house with some skewers) in case it does ? I pull out the ash drawer which is far below my floor grid. Chimney Liners For Open Fires. Clay brick has a lifespan of over 100 years, making it ideal for long lasting South African social and residential infrastructure. A bricklaying term. have the bricks very close together. I’ll help you find something that will work or we can do a custom design for you to accommodate your available build area. Is My Fireplace Safe to Use? 'Mom' says - … I am the founder and owner of Backyard Flare, LLC in Tucson, Arizona. Or it can be a simple construction project, where you cover up the brick with drywall, wood, or tile. Caution Replacing Fire Bricks can be Tricky. If you have a chimney (a proper chimney stack) but do not have a recess suitable for even the smallest of solid fuel stoves then you will very likely be looking at an open fire, gas fire, electric fire, little hole in the wall or a boarded/bricked up recess. To have an open fire appliance indoor, you need to ensure that the surrounding is appropriately cleared and protected.  My search resulted in phone calls to a few mom and pop vendors and I found a vendor who carried the split firebricks for $1.30 each. Refractory Bricks are normally rated from around 1600’C upwards - a braai will never reach this heat. If you Believe that your Fire Bricks need Replacing. Inspecting and replacing fire bricks in the fireplace should be done annually, according to Wood Heat Stoves. You not only need refractory brick for the fire-box proper, but you need proper lining for the chimney flue. Wood burning w/gas starter. Do you even know what a 'smoke shelf' is? While I typically do like the character and texture that brick adds to a space, I felt this particular variety of brick was tragically dated. A cracked or damaged fire brick can be a potential fire hazard and should be repaired or replaced before using the … The top of my fire box has another protective welded panel and then two more walls. Light a match to the newspaper under the grate, and the fire starts quickly, heating the chimney flue so that wood smoke flows up the chimney. To ensure that you match the color of the bricks you are replacing, be sure to take a large piece of a brick with you to the merchant when you purchase your replacement brick. Spread mortar in a horizontal line at the top and bottom edge with the trowel. Most of your vendors will have two basic sizes, 4.5x9x2.5 (full) and a 4.5x9x1.25 (split). Brick Suppliers: Interactive Map | Brick Suppliers: A-Z Listing, Tel: (011) 805-4206  |  Fax: 086 546-8441  |  Email: admin@claybrick.org.za  |  Subscribe to Newsletter Place … Because air circulates under and around the … Firebrick Sizes Firebrick will wear on the edges if not … -Dan, Your email address will not be published. But if the hearth in your abode doesn't reflect your taste or blend with your preferred décor, it can feel more like an eyesore than a desirable architectural feature. Do I need Fire bricks for a fireplace or braai? We have tried and tested our brick slips with log burners, and open fires, and whist log burners are fine with an appropriate gap, an open flame fire isn’t suitable. This is NOT a first-time DIY project. The fire brick panel will not sit flat against the wall; there will be a gap to account for the shape of the downdraft component of the fireplace system. We will be Happy to fit them For Free. The bricks / pavers at the opening to the braai can be grouted in to form an edge restraint. hey I'm a mason contractor, if the bricks that need attention are in the fire box ( meaning the place where the fire sets) you need fire clay, a small canister will be OK maybe 20.00 for that. A fire in a wood stove shouldn’t be built above any air vents inside the firebox To help the stove produce the most amount of heat and to prolong the life of the stove’s components, including the baffle, we make sure that we don’t build a fire any higher than these vents and … How do you know that there is definitely a builder’s opening (fireplace) somewhere? Because fire bricks are better for retention of heat it means you dont have to keep stocking up the fire and can use less wood in the long term. Wet the top and bottom edge of the back fire brick panel. With excessive heat, cement and mortar between the bricks can crumble. Thank you in advance for any help you can give me, Marc, we have all kinds of designs that cover lots of different sizes. Save my name, email, and website in this browser for the next time I comment. Most of your big box home improvement stores like Home Depot and Lowes will sell you firebrick but you’ll pay a premium as compared to the price you’ll pay at a small mom and pop masonry supply vendor.  Get on the computer and search for “masonry supply” in your town or area.  Call a few of them up and ask if they sell these specialized bricks and most of the time they’ll have a few pallets of them available at their yard. I have built an outdoor fireplace with real rock, cinder block and mortar…I am only using a small gas log burner in it…does it still require a firebrick inside of the rock box? Before you light up your fireplace for the first time this season, it’s smart to ask “Is my fireplace safe?” DIY Fireplace Plans and Kits by Backyard Flare, LLC – Tucson, Arizona. This website is designed, developed and maintained by Dianne Volek of InTouch24-7.com. What are the standard sizes of clay bricks? Concrete bricks or any regular concrete product made with Portland cement cannot stand up to high temperatures and will disintegrate at the temperatures required by a pizza oven or braai. Incorporate it into the fireplace while installing the walls. It can be as simple as a fresh paint job on unfinished or previously painted brick. The firebricks in a stove reflect heat back into the fire which allows for a hotter, cleaner burn but these are wear items and will need replacement from time to time. Fire Backs. Tel: (011) 805-4206  |  Fax: 086 546-8441  |  Email: Energy Efficient Clay Brick: Achievements, Construction Alliance South Africa (CASA), How do I calculate load rate for SANS 1575? Luckily, with a little creative thinking, a fire surround can become a dazzling focal point—not to mention grammable. Press the panel in place at the back of the fireplace box. They are also expensive and not easily available. The Clay Brick Association of Southern Africa represents the clay brick and paver manufacturers of Southern Africa. Wood burning w/gas starter. The fire generally is never built right at the opening so they don’t get as much heat. Whether you prefer an open fire or stove, this is your ultimate fireplace guide to staying warm and cosy this winter. Here a clay paver or solid clay brick should be laid on a sand bed. The CBA represents the clay brick and paver manufacturers of Southern Africa. Any clay face brick or semi-face (fired) brick can be used for a braai. Prepping to Replace Fire Bricks This includes a hearth, made of non-combustible material such as our clay pavers, bricks, stones or similar material. But if it’s over 5 kw you do need an air vent. But they have to be that right type. If your fireplace bricks are a uniform color and are all unpainted, you'll want to replace your broken bricks with bricks of the same color. Pros: When you picture a fire roaring in the hearth of your home, it’s likely you picture logs crackling and popping as they burn, creating an atmosphere and setting a mood that is unlike one any other appliance can create. Open fires with larger fireplace openings (usually freestanding grates) will need larger flue sizes calculated alongside the height of the chimney and required ventilation. In this example a log store has been built in as part of the open fireplace design (Image credit: Lifestyle Floors). A fire needs starter, such as newspaper and dry kindling, as a fire foundation. Tight packing the bricks gives you a neat look to the firebox and it is less work as they are consistently the same size. The main job of the firebrick is to insulate the fireplace from the heat produced and to give you a nice-looking firebox. The heat in the fireplace would need to be higher than this to have any effect on the brick. Choose from two methods for how to start a fire in a fireplace, both of which give off better heat (even less smoke) while requiring little maintenance. Vitcas Fire Bricks are refractory fire clay bricks for building your very own wood-fired pizza and bread oven, fireplace, stove, fire pit, barbecue grill, smoker, tandoori oven, and any other high temperature appliance. View all posts by DIYoutdoorfireplaces. The caveat is that you must begin removing bricks from the highest point first. A fireplace is an open space with a flue to vent out the smoke of the fire. Fireplace ) somewhere vendors will have two basic sizes, 4.5x9x2.5 ( full ) and a 4.5x9x1.25 ( ). The appliance is that you must begin removing bricks from the fire generally is built! Bricks can become damaged after years of use which can cause a fire wall for. Ultimate fireplace guide to staying warm and cosy this winter wood, or refractory bricks ) are over-specification... 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